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Common Lean Six Sigma Project Failures and How to Avoid Them
Lean Six Sigma (LSS) is a powerful methodology that can lead to significant improvements in quality, cost, and customer satisfaction. But despite its benefits, not every LSS project succeeds. Many fall short—not because the tools are flawed, but because of how they're applied. In this post, we’ll uncover common Lean Six Sigma project failures , explain why they happen , and show you how to prevent them so your improvement efforts deliver real results. 1. Poor Project Selecti
sonamurgai
Jun 123 min read
Control Charts Demystified: Your Guide to Smarter Quality Control
In the world of quality management, it’s not just about solving problems—it’s about preventing them. That’s where Control Charts come in. These powerful visual tools help organizations monitor process performance, identify variations, and make data-driven decisions that keep quality on track. Whether you're new to Six Sigma or just looking to enhance your process control toolkit, this blog will demystify control charts and show you how to put them to work. 📊 What Is a Contr
sonamurgai
Jun 113 min read


The Power of FMEA in Risk Assessment: Prevent Problems Before They Happen
In today’s fast-paced, high-stakes business environment, preventing problems is far more powerful than fixing them . Whether you're designing a new product, planning a project, or improving a process, anticipating risks early can save money, time, and even lives. One of the most powerful tools in proactive risk management is FMEA — Failure Modes and Effects Analysis . This structured, systematic technique helps teams identify potential failures before they occur, assess their
sonamurgai
Jun 113 min read
Digging Deeper: How the 5 Whys Tool Solves Problems at the Root
In the pursuit of continuous improvement, solving the real problem—not just the symptoms—is essential. Enter the 5 Whys , a deceptively simple yet incredibly powerful tool that helps teams get to the heart of any issue. Whether you're working in manufacturing, healthcare, software development, or customer service, mastering the 5 Whys can be a game-changer for your quality improvement efforts. 🔍 What is the 5 Whys? The 5 Whys is a root cause analysis technique developed by
sonamurgai
Jun 93 min read


Fishbone Diagrams in Quality Management: A Beginner’s Guide to Root Cause Analysis
In the world of quality management, simply fixing surface-level problems isn’t enough. To truly solve issues and prevent them from recurring, we must identify their root causes —and that’s where the Fishbone Diagram , also known as the Ishikawa Diagram or Cause-and-Effect Diagram , becomes an essential tool. This beginner-friendly guide will walk you through what Fishbone Diagrams are, how they work, and why they’re vital for driving continuous improvement. 🔍 What Is a Fish
sonamurgai
Jun 84 min read
SIPOC: Mapping Your Process for Success
In any business, clarity is power—especially when you're trying to improve a process. Before jumping into root cause analysis or rolling out solutions, it’s vital to understand the landscape of the process itself. That’s where SIPOC comes in. Whether you're launching a new Lean Six Sigma project or just trying to get a bird’s-eye view of how work flows through your team, a SIPOC diagram offers a structured way to map it all out— from Suppliers to Customers . What is SIPOC? S
sonamurgai
Jun 63 min read
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