Resources

One Piece Flow is a core principle of Lean manufacturing and service design. At its heart, it means producing or moving one unit at a time  through each step of a process, rather than using batch processing. This approach leads to faster delivery, less waste, and greater agility. But putting One Piece Flow into practice requires more than just good intentions. It takes deliberate design, team alignment, and continuous adjustment. Here’s a step-by-step guide to implementing On

In any process—whether it's manufacturing, healthcare, software delivery, or service operations— flow  is everything. Smooth flow means faster turnaround, happier customers, and better use of resources. But flow is often interrupted by bottlenecks  and constraints —the hidden culprits behind delays, defects, and inefficiency. Understanding how to spot and address these trouble spots is a key skill in Lean thinking and Value Stream Mapping (VSM). Let’s break it down. 🚧 What I

In a world where efficiency, quality, and customer satisfaction are non-negotiable, organizations across industries are turning to Lean Six Sigma  to stay ahead. At the core of this powerful methodology is DMAIC —a structured, data-driven framework used to solve problems, reduce variation, and drive continuous improvement. Whether you're new to process improvement or brushing up on your Lean Six Sigma skills, understanding DMAIC is essential. Let's break it down, step by step

So, you’ve completed the Current State Map. You've walked the process, talked to the people doing the work, captured the numbers, and highlighted the waste. Now comes the exciting part— designing the Future State . This is where imagination meets logic. The future state is your chance to reimagine the process  as it should  be—not constrained by today’s inefficiencies or legacy habits. It’s about answering one powerful question: “How can we deliver more value to the customer

Creating a Value Stream Map (VSM) is only the beginning—real change happens when you act on the insights the map reveals. This section outlines a structured implementation plan to ensure that your VSM efforts translate into measurable improvements. Key Learning Objectives Understand the key phases of implementing improvements based on VSM. Learn how to prioritize improvement actions and assign accountability. Discover how to monitor progress, sustain gains, and iterate improv

Behind every successful Lean Six Sigma project is a coach or mentor who provided more than just technical guidance—they helped develop problem-solving skills, critical thinking, and confidence. Coaching and mentoring Green and Black Belts is one of the most strategic investments an organization can make in its continuous improvement journey. Whether you're a Master Black Belt, an experienced Black Belt, or a quality leader, your role in developing other belts goes beyond trai